Fast, Sterile & Flexible: BFS Technology from VS Pharmatech
Revolutionize Your Manufacturing Process with Tailored Solutions and Expert Support
Our Technology
Advancing Blow-Fill-Seal
(BFS) Technology with
Innovation & Precision
At V S Pharmatech, we are committed to revolutionizing Blow Fill Seal (BFS) Technology with state-of-the-art innovations. Our expertise lies in designing and engineering high-performance BFS MACHINES & MOULDS for LARGE & SMALL VOLUME PARENTERALS that meet global industry standards.
- We integrate the latest technological advancements to enhance BFS efficiency.
- Our machines and moulds ensure optimal performance and product safety.
- We continuously refine our technology to meet evolving industry needs.
How our BFS Technology actually Work?
Parison Formation
Extrusion is the foundation of BFS technology, where pharmaceutical-grade plastic is melted and shaped into a hollow tube called a parison. Our precision-controlled extrusion system ensures uniform wall thickness, structural integrity, and sterility. The hot knife cutting system ensures clean separation, while multi-zone temperature control maintains optimal viscosity. A closed-loop monitoring system guarantees consistency, reducing contamination risks.
BFS & Online Particle Monitoring System
BFS technology integrates container formation, filling, and sealing in a single aseptic process, eliminating human contact and contamination risks. Conducted in a Class 100 cleanroom environment, BFS ensures sterility at every stage. Our online particle monitoring system continuously analyzes air quality, preventing airborne contaminants. This system ensures BFS remains the gold standard for sterile parenteral packaging.
Filling Zone & Parenteral Formation
Our BFS machines handle a variety of parenteral products, including Small Volume Parenterals (SVP) and Large Volume Parenterals (LVP), with customization options available. The Time-Pressure Dosing Mechanism guarantees precision, ensuring uniform liquid filling. Sterile air showers protect the filling zone, while the automatic de-flashing system removes excess plastic, delivering smooth, high-quality containers for pharmaceutical use.
Power Panel, Control Pannel & CIP/SIP
Our BFS machines feature an HMI-based touchscreen interface, providing real-time monitoring and diagnostics. The SCADA-integrated control panel ensures secure data logging, remote troubleshooting, and CFR 21 Part 11 compliance. Automated CIP/SIP cycles maintain sterility, eliminating contaminants with 0.2-micron absolute filtration. Our system ensures maximum efficiency, sterility, and uninterrupted pharmaceutical production.